Completed

Supply Chain & Network Optimization

14-year capacity expansion plan leveraging Blue Yonder optimization.

Blue YonderSupply ChainCapacity PlanningBuilding MaterialsNetwork Design

About the Project

This engagement involved designing a comprehensive 14-year capacity expansion plan (7M tons) for a building materials client to capture shifting market catchment areas.

We leveraged the Blue Yonder SCS Optimizer to model demand versus raw material supply scenarios for clinker and grinding operations. The analysis considered long-term logistics costs, power costs, and regulatory tax stability across potential plant locations.

The final deliverable was a phased execution plan for 2 clinker plants and 5 grinding units, optimizing the client's capital footprint for the next decade while ensuring flexibility to adapt to market changes.

Key Features

14-year capacity expansion modeling
Blue Yonder SCS Optimizer implementation
Demand vs. raw material supply scenario analysis
Long-term logistics and power cost optimization
Regulatory and tax stability assessment
Phased execution plan for 7 facilities

Challenges & Learnings

Modeling 14-year market catchment shifts
Balancing capital efficiency with operational flexibility
Accounting for regulatory changes across states